Pune, Maharashtrasolutions@vimcoengg.com  ·  +91 8956819252
Home/Omega Air/Condensate management
OMEGA AIR

Omega Air · Condensate management

Condensate drains and water-oil separators

Remove condensate from every low point without losing compressed air, then separate the oil before discharge. Electronic, timer and mechanical drains from 13 to 420 bar, with Omega water-oil separators. VIMCO supplies the range.

Request a quoteEstimate your condensate
13 to 420 barDrain pressure range
3 drain typesElectronic, timer, mechanical
WOSWater-oil separators

Why it matters

The most ignored part of a compressed air system

Omega's point is simple. Quality equipment upstream is wasted if condensate is not discharged from the system.

If condensate stays in

  • Inconsistent dry air supply and production problems
  • Rust and damage to machinery
  • Freeze-up in cold conditions
  • Filters and separators cannot do their job

If it is drained untreated

Condensate from lubricated compressors carries oil. Omega notes it is roughly 95 percent water and 5 percent oil, and that discharge of oily water is restricted by environmental rules.

  • Drain it automatically at each low point
  • Pipe it to a water-oil separator
  • Discharge only the treated water, within local limits

The path

Drain, collect, separate, discharge

Install a drain at every point where condensate collects.

  1. Drain at the sourceFit drains on moisture separators, coalescing filters, air receivers, dryers and drip legs.
  2. CollectPipe all drain lines to one point, with a condensate distributor where several drains meet.
  3. Separate the oilA water-oil separator removes the oil from the condensate.
  4. Discharge or disposeSend the treated water to drain within your local limits and dispose of the oil properly.

Which drain type?

TypeHow it worksGood for
ElectronicLevel sensor opens the valve only when condensate is presentMost plant air, no air loss
Timer controlledSolenoid opens on an adjustable timerHigh pressure lines, simple installs
Mechanical floatFloat opens a valve, no power neededSites without power at the drain point
ManualOperator opens a valveOccasional drain points only

Main products

Drains and separators

Pressure ratings are Omega's published maxima for each series.

EMD and IED electronic drains

EMD and IED electronic drains

Level-sensed drains that open only when condensate is present, so no compressed air is lost.

TypeElectronicPressure16 bar (EMD HP: 50 bar)
Ask our team →
TD M timer drains

TD M timer drains

Solenoid drains with adjustable open and interval times. TD 420M reaches 420 bar.

TypeTimer controlledPressureup to 150 bar (TD 420M: 420 bar)
Ask our team →
AOK mechanical drains

AOK mechanical drains

Float-operated drains with no power supply. AOK16B and 16F, AOK 13PA plastic, AOK 20B and 20SS stainless, AOK 50B and 50SS high pressure.

TypeMechanical floatPressure13 to 50 bar
Ask our team →
WOSm and WOS separators

WOSm and WOS separators

Remove oil from compressor condensate before discharge. WOS CD is the condensate distributor that collects several drain lines.

SeriesWOSm · WOS · WOS CDJobCompliant disposal
Ask our team →

Also in the range

More condensate equipment

CS and SFH separatorsWelded condensate separators, 16 bar
High pressure separatorsSFH HP series
Stainless drainsAOK 20SS and AOK 50SS
Manual drainsMCD, MCDI and MCD-B series

Free tool

How much condensate will you have to handle?

Enter your compressor flow and conditions to estimate the condensate your drains must remove.

Condensate load estimate

Water that leaves the air as it is cooled from intake humidity to a +3 °C pressure dew point.

Water removed
litres per hour
Per day
litres
Intake moisture
g per m³ of free air

Assumes all intake moisture is compressed and cooled to +3 °C at line pressure. Indicative only.

Calculators powered by Brilliance

Sizing

What we need to select your drains and separator

We size the separator to the condensate you actually produce.

Compressor detailsNumber, flow and type (lubricated or oil-free).
Condensate pointsHow many drain points and where.
PressureWorking pressure at each drain.
Oil contentLubricant type, if known.
Discharge limitsThe limits that apply at your site.
Power at drainsElectronic and timer drains need a supply.

Request a quote

Tell us your compressors and drain points.

An engineer replies with the drains and separator that fit.

solutions@vimcoengg.com
+91 8956819252